Gum Rosin Pastillator
IPG Gum Rosin Pastillator
The Gum Rosin Pastillator by IPG is a cutting-edge industrial machine designed to transform molten gum rosin into precise, solid pellets /pastilles. As a key component in industries such as paper production, paint, soap manufacturing, printing ink, and adhesives, gum rosin plays a critical role in industrial processes. Supplied by trusted pastillator equipment manufacturer IPG, this pelletizer produces dust-free, uniform, high-quality rosin pellets, thereby improving the efficiency of rosin storage, handling and transportation.
Key Features and Specifications
Production Capacity: Handles 100 to 1200 kg/h depending on the model, offering high flexibility for businesses of various scales.
Pellet Uniformity: Delivers smooth, dust-free pellets sized between 5-8 mm, ensuring seamless handling and optimized storage.
Steel Belt Cooling Technology: A state-of-the-art cooling system solidifies molten gum rosin rapidly, maintaining consistency and quality.
Material Adaptability: Designed to process gum rosin and its derivatives, with a capability to handle viscosities ranging from 10 to 40,000 mPa.s and temperatures up to 300°C.
Automation for Efficiency: Employs precise cooling control and automatic operations, ensuring a consistent and safe production process.
Operational Mechanism
The Gum Rosin Pastillator employs an innovative multi-step process to achieve precision pelletization:
Melting and Feeding System: Molten gum rosin is fed seamlessly into the pastillator, ensuring uninterrupted material flow.
Rotary Deposition Mechanism: A rotary distributor precisely deposits droplets of molten rosin onto a conveyor steel belt, forming the foundation of consistent pellet creation.
Steel Belt Cooling System: The steel belt moves at a controlled pace, with chilled water sprayed underneath to cool and solidify the droplets into pellets rapidly.
Collection System: At the end of the process, the finished pellets are efficiently gathered and prepared for storage or dispatch.
Benefits
The Gum Rosin Pastillator brings significant advantages to businesses in need of efficient resin handling and processing solutions:
Improved Handling: Pellets are dust-free, uniformly sized, and easy to transport, making logistics more straightforward and cost-effective.
Enhanced Productivity: Automated operation and rapid solidification reduce downtime and increase throughput.
Quality Assurance: Precise technology ensures consistently high-quality pellets for downstream applications.
Cost and Time Savings: Reduces the costs and time associated with manual handling of molten materials and storage inefficiencies.
Applications
The Gum Rosin Pastillator is invaluable in the following industries and applications:
Adhesives and Sealants: Rosin pellets provide uniform input for high-precision processing.
Printing Ink Manufacturing: Ensures consistent quality raw materials for ink production.
Soap and Cleaning Agents: Ideal for creating essential resin components for soap production.
Paint and Coatings: Pellets support paint manufacturing with uniform and easy-to-handle materials.
Paper Processing: Enables effective adhesives and coatings for paper products.
Conclusion
IPG’s expertise allows for customized pastillation solutions tailored to unique customer requirements. Whether it’s retrofitting an existing cooling belt system or developing a fully integrated solution, IPG ensures flexibility and innovation to meet individual business needs.
Streamline your gum rosin processing with the IPG Gum Rosin Pastillator—a reliable, high-performance solution designed to enhance efficiency, reduce costs, and deliver consistent pellet quality. Join industry leaders already leveraging this advanced technology to optimize their operations and gain a competitive edge.
Contact IPG today to learn more about customizing the Pastillator for your business needs.
