Two Stage （Twin & Single) Compounding Extruder
IPG Two Stage （Twin & Single) Compounding Extruder
IPG TSC Tandem Twin/Single Screw Extruders are designed to meet the stringent requirements of industries such as PVC cable production, EVA compounding and high filler applications, offering unmatched efficiency, flexibility and performance to help your organization achieve superior quality and productivity.In addition, we offer a wide range of pelletizing machine plastic options.
Equipment Composition
Our Tandem Line is a two-stage system engineered for precision and durability. The first stage features the SHJ/HT/MC co-rotating twin-screw compounding extruder, equipped with metering and cramming feeders for consistent material intake and advanced mixing. The second stage is an SJ-series single-screw extruder, designed for low-shear cooling and stabilization, ensuring optimal processing of heat-sensitive materials. Key components include:
- Metering feeder
- Cramming feeder
- Twin-screw extruder
- Single-screw extruder
- Hot-face cutter with air cooling
- Cyclone separator
- Fluidizing bed
Technical Specifications (Selected Models)
Model | Twin-Screw/Single-Screw | Screw Diameter (mm) | L/D Ratio | Main Motor Power (kW) | Screw Speed (rpm) | Reference Output (kg/hr) |
SHJ50/100 | SHJ-50 | 50.5 | 32-68 | 27-45-55 | 500-800 | 100-300 |
| SJ-100 | 100 | 7-20 | 18.5 | 60-86 |
|
SHJ75/200 | HT-75 | 71 | 32-68 | 200-280 | 500-800 | 500-1200 |
| SJ-200 | 200 | 7-20 | 55-75 | 60-86 |
|
SHJ92/250 | HT-92 | 91 | 32-68 | 450-550 | 500-600 | 1500-2600 |
| SJ-250 | 250 | 7-20 | 110-132 | 60-86 |
Features and Benefits
Modular Twin-Screw Barrel Design: Our flexible configuration allows customization to suit your specific application, ensuring optimal performance for a wide range of materials.
Automated Weighing and Batching System: With precision systems for granules, powders, and liquids, we guarantee consistent formulations and high-quality output every time.
MMI+PLC Control System: Our intuitive interface lets you easily adjust, store, and recall parameters, streamlining your workflow and reducing downtime.
Efficient Cutting and Cooling: Featuring hot-face cutting with air cooling for precise and efficient pelletizing, tailored to your production needs.
High Efficiency and Capacity: With outputs ranging from 100 to 2,600 kg/hr, our TSC line scales effortlessly to meet your production demands, from small batches to large-scale manufacturing.
Applications
Our Tandem Extruder is engineered for versatility, excelling in:
PVC compounds for cables, shoe soles, transparent containers, and medical applications
EVA shield cable compounds and PE/EVA masterbatches
Low smoke zero/low halogen flame-retardant masterbatches
High-filler and heat-sensitive materials like XLPE and carbon black masterbatches
Summary
At IPG, we believe in empowering your business with cutting-edge technology. The Tandem Twin/Single-Screw Extruder offers unparalleled efficiency, reliability, and versatility, ensuring you stay ahead in the competitive world of plastic compounding.
Transform your production processes with IPG, a leading Industrial Equipment Manufacturer, and experience excellence in quality, productivity, and innovation.
